It's one of those details a lot of people don't really notice if it's there, but certainly notice the lack if it's not.
The Byzantine style of headband is, at least on the surface, a complex piece of sewing. Oh, it is a pretty complex piece of sewing. But I've been handsewing for a long time, and I've got a high tolerance for detail work.
This particular book is pretty small -- the boards are a mere 4" x 6", which helped keep the headbands manageable. It's a good thing, too: not only did I do some of the sewing outside, in a stiff breeze, but I didn't have any linen thread coarser than what I used. When I get to the larger book, I'm going to have to invest in another thread.
I didn't think quite as hard about the spine lining as I probably should have, but it seems to have worked out all right. Next time, I need to find a material that isn't so prone to fraying, but muslin was what I had readily available.
In any case, after the first few wraps, it's pretty straightforward. I had a couple of what I consider major problems, but I imagine the casual viewer won't notice. I'll try to make the cores more even next time, either by using more glue or by getting a better quality of cord. Given that the coverage on the second headband is much better than the first, I think I've already worked out the issues with wrap tension. These are not the most flattering pictures I've ever taken - I can see all of the flaws in the sewing far too clearly. On the other hand, it's quite the motivation to do better next time, and I've learned a valuable lesson: there's a reason these are traditionally done with an unbleached linen thread.
Here's where the first massive flaw in my plan reared its ugly head: I decided not to bother rounding the outside spine edges of the boards. It didn't seem like a huge deal, and I didn't think it was structurally significant. Turns out it's remarkably difficult to get the headbands to turn a corner at the spine, though (you can see the bare corners clearly in the second image). Having a curve on the board there means that the whole object flows much better when it's finished. On the other hand, it's not like I don't have another set of these boards to work on. (The question will be whether or not I can afford to get more.)
But we carry on. After all, once the headbands are on, the book is practically finished.

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